Automation R&D Engineer (62926)
READING BAKERY SYSTEMS · Sinking Spring, PA 19608
About The Role
## Description
| | |
| --- | --- |
| **Position Title:** | Automation R&D Engineer - Smart Machines |
| **Classification:** | Full-Time, Exempt, Competitive, Depending on Experience |
| **Reports To:** | Senior Director of Product and Process Innovation |
| **Supervises:** | N/A |
| **Travel:** | Up to 25-30% for startup of new technologies and customer troubleshooting support |
# POSITION SUMMARY
The Automation R&D Engineer - Smart Machines leads the research, development, testing, and implementation of intelligent automation and smart machine capabilities across the Reading Bakery Systems equipment portfolio. This role is focused on advancing machine-level controls, diagnostics, data collection, automation architecture, and AI-enabled technologies for pretzel, cookie, cracker, and baking systems.
This position is grounded in strong electrical controls knowledge, hands-on machine troubleshooting, and practical problem solving. The ideal candidate understands how industrial equipment operates in real-world production environments and can translate machine behavior, field issues, customer needs, and process requirements into smarter, more reliable equipment solutions.
A key focus of this position is the development and integration of smart machine technologies, including machine diagnostics, condition monitoring, predictive maintenance concepts, operator guidance, machine vision, data analytics, and AI-enabled tools that enhance equipment performance, uptime, product quality, serviceability, and customer value.
Working closely with Sales, Engineering, Technical Services, Customer Care, Applications, and the Science & Innovation Center, this role helps bridge innovation with practical, customer-focused machine solutions. The position supports concept development, prototyping, testing, commissioning, troubleshooting, and aftermarket learning to ensure smart machine capabilities are useful, reliable, scalable, and grounded in actual customer needs.
# ESSENTIAL JOB FUNCTIONS
- Design, prototype, test, and validate new equipment, automation systems, smart machine features, and process enhancements to support product innovation and continuous improvement initiatives.
- Develop and evaluate intelligent machine capabilities, including diagnostics, condition monitoring, predictive maintenance concepts, operator guidance, machine vision, data analytics, and AI-enabled automation tools.
- Collaborate with Sales, Engineering, Applications, Technical Services, and customers during concept development to ensure technical feasibility, operational performance, and alignment with customer objectives.
- Serve as a technical liaison between customers and internal teams, including potential on-site support for commissioning, optimization, troubleshooting, and implementation of smart machine and automation solutions.
- Develop and communicate equipment standards, automation requirements, sensor strategies, controls specifications, machine data requirements, and design intent to the Production Engineering team to support successful execution of customer projects.
- Work with Engineering to create bills of materials, technical documentation, test plans, validation records, and complete design packages for release to manufacturing and purchasing.
- Support Technical Services and Customer Care by troubleshooting equipment performance issues, identifying root causes, and implementing corrective actions to minimize customer downtime and operational impact.
- Partner with Technical Services, Customer Care, and Engineering to identify recurring machine issues and convert those learnings into improved designs, smart diagnostics, troubleshooting tools, or future product enhancements.
- Conduct research, product testing, process validation, and smart machine trials at the Science & Innovation Center in collaboration with Engineering, R&D, Applications, and cross-functional teams.
- Identify opportunities to improve machine performance, reliability, maintainability, operator experience, and customer value through advanced controls, automation, instrumentation, data analytics, and AI-enabled technologies.
- Work with Electrical Engineering to support controls architecture, sensor selection, instrumentation, data collection, and machine connectivity standards for intelligent equipment platforms.
- Evaluate emerging automation, AI, machine vision, and smart manufacturing technologies for practical use within RBS equipment and customer applications.
- Meet regularly with Engineering and Product Innovation leadership to communicate project status, identify technical risks, prioritize smart machine opportunities, and develop strategic solutions.
- Support development of customer-facing smart machine concepts that may enable future digital service offerings, including remote diagnostics, performance optimization, predictive maintenance, and lifecycle support.
## Qualifications
# REQUIRED QUALIFICATIONS
- Bachelor’s degree in Electrical Engineering, Controls Engineering, Automation Engineering, Mechatronics, or related technical field.
- Strong background in industrial electrical controls, automation systems, and machine troubleshooting.
- Hands-on experience with PLC-based control systems, preferably Rockwell and/or Siemens.
- Experience commissioning, testing, troubleshooting, or improving industrial equipment in manufacturing environments.
- Strong structured problem-solving skills with the ability to evaluate issues across controls, mechanical systems, process conditions, sensors, and equipment operation.
- Ability to translate customer needs, field issues, and machine behavior into practical technical solutions.
- Strong communication skills with the ability to work across Engineering, Sales, Service, Applications, customers, and leadership.
# PREFERRED QUALIFICATIONS
- OEM experience in food, baking, snack, packaging, or process equipment.
- Experience with machine vision, industrial data systems, OPC UA, MQTT, historians, edge devices, or machine connectivity.
- Exposure to AI, machine learning, predictive maintenance, condition monitoring, or data analytics in industrial applications.
- Experience developing prototypes, test plans, validation methods, and scalable machine solutions.
- Familiarity with industrial cybersecurity and customer data considerations.
# SUCCESS IN THIS ROLE LOOKS LIKE
- Smart machine features are developed that improve machine reliability, serviceability, uptime, operator experience, and customer value.
- Recurring field issues are translated into better diagnostics, better designs, and improved equipment standards.
- Controls, sensors, data collection, and automation strategies become more standardized across intelligent machine platforms.
- AI and digital technologies are applied practically, not theoretically.
- RBS develops smart machine capabilities that are useful to customers, support future service offerings, and strengthen long-term equipment differentiation.
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