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Die Corrector

IOWA ALUMINUM INC · Albia, IA 52531

External listingFull-time3 months ago

About The Role

## Description

**Summary**

The Die Corrector is a key member of the die shop team, responsible for identifying and correcting issues with existing dies to enhance performance and ensure they meet production requirements. This role demands a high level of precision, technical skill, and an understanding of die mechanics to improve die designs and processes.

**Responsibilities**

**1. Die Maintenance and Optimization:**

  • Polish and make corrections to die tooling.
  • Document all corrections to facilitate redesigns for future dies.
  • Analyze die performance history and recommend design modifications to enhance performance.
  • Inspect dies post-production to ensure they conform to specifications and make necessary adjustments.

**2. Quality Control and Inspections:**

  • Inspect smoothness and contour of dies.
  • Read section prints and inspect extrusions to ensure they match the design prints.
  • Understand metal flow in dies and apply techniques to modify it as needed.
  • Ensure all tooling is properly identified by size, type, and storage location.

**3. Tooling and Equipment Operation:**

  • Properly use and understand measuring equipment and tools required for die correction.
  • Operate milling machines, sandblasters, and caustic systems efficiently.
  • Assist in the training of new die technicians and correctors.
  • Assist in daily operations of the caustic area and help maintain all die records.
  • Take direction from the Die Manager/Supervisor to perform assigned tasks.

**4. Data Management and Reporting:**

  • Compile, store, and retrieve production data to analyze die ratio efficiency and gains.
  • Maintain accurate records and ensure tooling is prepared and available as per the schedule.
  1. Safety and Compliance:Adhere to all safety protocols and wear necessary personal protective equipment (PPE) while operating machinery
  • Strictly adhere to all safety protocols, especially those related to the handling of hazardous materials, including the operation of caustic tanks and sandblasters.
  • Regularly participate in safety training sessions to stay updated on the best practices for handling hazardous substances.
  • Monitor the workplace for any safety hazards and immediately report potential risks to the supervisor.

**Qualifications**

  • Experience: Extensive experience in die correction, preferably within the aluminum extrusion industry, or an equivalent combination of education and experience.
  • Technical Skills: Advanced ability to read and interpret blueprints and technical prints. Proficient in general machine work and knowledgeable about die mechanics.
  • Physical Requirements: Physical ability to manage heavy materials and stand for extended periods. Frequent bending, lifting, and reaching.
  • Safety Compliance: Proficient in safety protocols for handling hazardous materials, ensuring a safe work environment.
  • Communication: Good communication skills for effective coordination with team members and reporting to supervisors.
  • Attendance: Consistent and reliable attendance is required.

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