Manufacturing Plant Senior EHS Manager
TRP Infrastructures Services · San Antonio, TX, United States
About The Role
The Environmental, Health and Safety (EHS) Senior Manager is responsible for developing, implementing, and continuously improving all environmental, health, and safety programs for all Paint / Thermo Chemical Manufacturing Facilities. This role ensures full compliance with OSHA, EPA, and applicable state / local regulations, while driving a proactive safety culture, operational risk reduction, and environmental stewardship across the plants.
Key Responsibilities
Regulatory Compliance & Program Management
Ensure Compliance With
- OSHA (29 CFR 1910 – General Industry)
- EPA Programs (Clean Air, Clean Water Act, RCRA, EPCRA)
- NFPA (flammable liquids, combustible dust, fire protection)
Lead and Manage
Process Safety Management (PSM) programs (1910.119)
Hazard Communication (HazCom / GHS)
Lockout / Tagout (LOTO)
Respiratory Protection Program
Confined Space Entry Program
- Maintain All Required Permits (air, wastewater, stormwater, hazardous waste)
- Act as primary liaison with regulatory agencies and inspectors.
Chemical & Process Safety
Oversee safe handling, storage, and disposal of
- Solvents, resins, pigments, and flammable liquids
- Conduct Process Hazard Analysis (PHA), HAZOPs, and risk assessments
Ensure compliance with
- Flammable liquid storage (NFPA 30)
- Combustible dust requirements (NFPA 652, if applicable)
- Manage Safety Data Sheets (SDS) and chemical inventory systems
- Lead Management of Change (MOC) for process modifications
Environmental Management
- Manage hazardous waste generation, storage, and disposal (RCRA)
- Track emissions and ensure compliance with air permits (VOC-heavy operations)
- Oversee wastewater discharge and stormwater pollution prevention plans (SWPPP)
- Lead spill prevention programs (SPCC plans)
- Monitor environmental KPIs (waste reduction, emissions, sustainability)
Risk Management & Incident Prevention
Lead Job Hazard Analysis (JHAs) for all plant processes
Develop and implement risk mitigation strategies for
- Mixing operations
- Tank farms and bulk storage
- Loading / unloading operations
- Lead incident investigations (root cause analysis – 5 Why, TapRoot, etc.)
Track and trend leading / lagging indicators
TRIR, DART, Near Miss, Corrective Actions, Good Catch
Safety Culture & Training
Develop and deliver training programs
- New hire orientation (EHS-specific)
- Chemical handling and emergency response
- PPE, respirator fit testing, hearing conservation
- Conduct routine safety meetings and leadership engagement initiatives
- Driver behavior-based safety and field-level engagement
- Support supervisors with accountability and coaching
Emergency Preparedness & Fire Protection
Develop and maintain Emergency Action Plans (EAP)
Coordinate drills for
Chemical Spills
Fires / explosion
Evacuations
Ensure fire protection systems are compliant
- Sprinklers, foam systems, extinguishers
- Interface with local emergency responders and LEPC
Auditing & Continuous Improvement
- Conduct internal EHS audits and inspections
- Lead third-party audits and compliance reviews
- Track corrective actions through closure
- Drive continuous improvement initiatives aligned with ISO 14001 / ISO 45001 (if applicable)
Education and Experience
Bachelor’s degree in Environmental Science, Safety, Engineering, or related field required. Master’s degree preferred.
8-12 years of EHS experience in
Paint, coatings, chemicals, or manufacturing (required)
Strong working knowledge of
- OSHA, EPA, NFPA standards
- PSM-covered processes (highly preferred)
Certifications
CSP (Certified Safety Professional)
CIH (Certified Industrial Hygienist)
CHMM (Certified Hazardous Materials Manager)
OSHA 500 / 501 Instructor
Technical Competencies
- Air permitting (VOC emissions specific to coatings / solvents)
- Hazardous waste management
- Chemical exposure monitoring and industrial hygiene
- Incident investigation methodologies
- EHS management systems (ISO 14001 / 45001)
Leadership Skills
- Strong manufacturing floor presence and ability to influence plant operations
- Ability to drive accountability at all levels
- Effective communication with hourly employees through executive leadership
- Experience managing change in high-risk environments
Work Environment
- Industrial manufacturing setting (paint / chemical production)
- Exposure to chemicals, noise, and industrial equipment
- Requires frequent floor presence (70-80% floor engagement)
Job Summary
- Own all OSHA + EPA compliance for a chemical / paint manufacturing plant
- Lead PSM, HazCom, LOTO, and chemical safety programs
- Manage air permits, hazardous waste, and spill prevention
- Drive incident prevention, JHAs, and safety culture
- Ensure safe handling of flammables, solvents, and VOC-heavy processes
- Lead audits, training, and continuous improvement
Health Insurance
Dental Insurance
Vision Insurance
Life Insurance
Short-Term Disability Insurance
Long-Term Disability Insurance
401k
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