Senior Shift Leader (EFE-VA)

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Purpose of the Job

To coordinate and drive production activities for FEF Value Added lines, ensuring achievement of production targets with optimum utilization of resources, adherence to quality standards, and continuous improvement in productivity, yield, and cost. Ensure adherence to WCM / WAM

Key Dimensions

Yield Improvement (Value Added Lines): As per Budget

Scrap Reduction

OEE / Productivity

OTIF

• WCM / WAM Activities: As per plan,
• Active participation in OE Pillar, EWO, QK, SOP, OPLs etc.

Executing Projects

• PAP Project execution: To deliver savings from Vale Added lines by improving efficiencies
• Improve PPP Audit Score: >95%
• 5S Implementation: Target score 4.5

Description of main tasks

The Incumbent is responsible for the following tasks

1. Safety, Compliance & 5S

• Ensure strict discipline.
• Define SOPs, ensure adherence. PPE, EHS tags must be followed.
• Develop and adhere Risk Assessment, HIRA, Aspect/Impact documentation
• Ensure compliance with statutory and company requirements
• Ensure no Safety incident should happen. Close all the incidents with SRCAs.

1. Production Coordination & Execution

• Coordinate daily production activities for Value Added lines to meet production plans
• Ensure effective utilization of manpower, machines, and materials
• Support and Guide shift team in execution and ensure smooth shift operations
• Monitor line performance and take corrective actions to meet targets

1. KPI Monitoring & Delivery Track and drive key performance indicators such as:

OEE / Productivity

Yield and Scrap Reduction

OTIF

Adhering SLA

• Identify losses in Process and execute the Projects to reduce those
• Drive WCM / WAM initiatives

1. Quality & Process Control

• Ensure adherence to SOPs, control plan and process parameter
• Deliver superior Quality products

Support Trials, Process Stabilization, New Product Development

1. Cross-Functional Coordination

• Maintenance for breakdowns and preventive maintenance
• Quality/Lab/Process for trials, approvals, and process control
• SCM/Planning for production scheduling and material availability
• Vendors : For Lamination subcontractors

1. People & Shift Support

• Ensure manpower planning and allocation
• Develop Value Added AIT team, lead AIT program
• Ensure Safety and Discipline compliance. To communicate effectively and assertively to avoid conflicts at work place.
• Support Shift Leaders with relieving
• Plan contract Manpower

1. Continuous Improvement & Cost Optimization

• Drive Yield improvement Initiatives
• Headcount optimization
• Kaizen and WCM / WAM initiatives

Execute PAP Projects

1. Reporting & Documentation

• Prepare and maintain daily production reports
• Prepare and circulate weekly / monthly Value-Added lines performance
• Ensure the regular Posting of transactions in ERP system (SAP)

Job Specifications

Professional Education

• BE / B-Tech: Mechanical / Production / Chemical or relevant Engineering discipline
• Professional Experience (how long)?

5 to 8 Yrs

• In which areas?
• Experience in handling larger production lines and shift operations, ability to lead continuous process or chemical industry

Skills & Competencies

• Strong execution and coordination skills
• Problem-solving and analytical ability
• People management and teamwork
• Basic understanding of Lean Manufacturing / continuous improvement
• Good communication and interpersonal skills
• Knowledge of SAP or production reporting systems preferred
• Ability to work in shifts and handle shopfloor challenges
• Result-oriented and proactive approach

• Language skills
• English, Hindi, Marathi or any other Indian Language.
• Comments / Additional requirements
• He should have stability in his career over the years
• Experience in SAP & MES would help.

Time Type

Full time